ABS Materials

ABS, or acrylonitrile butadiene styrene, is a common thermoplastic polymer that is popular due to low cost and easy machinability.  ABS has great impact and chemical resistance along with strength and stiffness. 

General information

  • ABS is used in automotive, aerospace, and consumer electronics.
  • ABS offers high impact, chemical and abrasion resistance.
  • ABS low cost and offers fast lead time.
  • ABS can be blended or alloyed with other polymers such as PA, PBT, PC, etc.
  • ABS is 100% recyclable and non-toxic and harmless.
  • ABS is available in an array of color options

Mechanical properties

  • Yield Strength                                              2,680-7,400 psi
  • Flexural Modulus                                         230,000-350,000 psi
  • Hardness Shore D                                       100
  • Impact Strength                                          1.5 ft.-lbs/in
  • Tensile Strength                                          4,290 psi
Nylon Materials
 Nylon is among the first engineered resins.  There are a variety of nylons that allow for any easy replacement to many metal and rubber components.   Nylon has great thermal, mechanical and chemical resistance properties and when mixed with a wide variety of additives, nylon can achieve many property variations.
 

General Information

 

Nylon is best used in wear pads, bushings, rollers and sprockets.
High wear resistance, strength, and sliding properties.
Nylon is very hydroscopic
Nylon low cost and offers fast lead time.
Special grades include glass filled, oil filled, and heat stabilized.
Colors include white, black, grey and various other custom colors.

 

Mechanical Properties

 

Coefficient of Friction                                                            0.26
Flexural Modulus                                                                    420,000-500,000 psi
Hardness Rockwell                                                                 R110-R115
Impact Strength                                                                      1.5 ft. lbs/in
Tensile Strength                                                                      10,000 psi
Acetel Materials

Acetal also known as Delrin and chemically known as Polyoxymethylene (POM) is the most common machined plastic. There are two different types of Acetal. The homopolymer is known as Delrin and the copolymer has a variety of trade names.

General information

Acetal (Delrin) is best used in gears, cams, pumps, valves and fittings.
Acetal has a low absorption rate of moisture.
Acetal is resistant to a wide range of solvents.
Acetal low cost and offers fast lead time.
Special grades include glass filled, PTFE filled, and medical grade.

Colors include white, black, blue and the primary colors in medical grade.

 

Mechanical properties

Tensile strength, Yield (Mpa)                                                      71
Elongation at Break (%)                                                                45
Hardness Rockwell                                                                         R120-R122
Impact Strength                                                                              1-1.5 ft.-lbs/in
Tensile Strength                                                                              10,000 -11,000 psi
Acrylic Materials

Acrylic is on of the most common machined plastic. Most often used to create clear, or translucent colored concepts. UV Resistance prevents the material discoloring, offering an excellent solution for outdoor components. Acrylic is also an excellent material for short run gravity fed silicone and plastic tooling.

General information

  • Acrylic is excellent option for any translucent design
  • Acrylic offers excellent
  • Acrylic is resistant to UV light damage
  • Acrylic is a low-cost material, offering fast lead time.
  • Acrylic is prone to scratch easily, and can be brittle
  • Colors include clear, tinted clears, as well as opaque colors.

Mechanical properties

  • Tensile strength, Yield (Mpa)                                       70
  • Elongation at Break (%)                                                  20%-50%
  • Hardness Rockwell                                                         R55-R63
  • Impact Strength                                                              1.1 ft.-lbs/in
  • Tensile Strength                                                              8,000-11,000                     
PCABS Materials
  • ABS, or acrylonitrile butadiene styrene, is a common thermoplastic polymer that is popular due to low cost and easy machinability.  ABS has great impact and chemical resistance along with strength and stiffness. 

    General information

    • ABS is used in automotive, aerospace, and consumer electronics.
    • ABS offers high impact, chemical and abrasion resistance.
    • ABS low cost and offers fast lead time.
    • ABS can be blended or alloyed with other polymers such as PA, PBT, PC, etc.
    • ABS is 100% recyclable and non-toxic and harmless.
    • ABS is available in an array of color options

    Mechanical properties

    • Yield Strength                                                      2,680-7,400 psi
    • Flexural Modulus                                        230,000-350,000 psi
    • Hardness Shore                                                  D 100
    • Impact Strength                                                 1.5 ft.-lbs/in
    • Tensile Strength                                                 4,290 psi
HDPE Materials

HDPE (High Density Polyethylene: The durable and versatile plastic for packaging and piping industries. With a high strength-to-density ratio, HDPE ensures reliability and longevity.

General information

  • HDPE offers a low absorption of moisture
  • HDPE is resistant to wide range of solvents
  • HDPE offers a very high impact resistance
  • HDPE material is very economical, and easy to manufacture
  • HDPE is recyclable environmentally friendly material
  • Wide range of colors including white, black, and primary colors

Mechanical properties

  • Yield Strength                                                                 25
  • Elongation a break                                                        500
  • Hardness Shore                                                             D Various
  • Impact Strength                                                            2-10 ft lbs/in
  • Tensile Strength                                                           2800-5800 psi
Polypropylene Materials

Polypropylene (PP) is a versatile and durable material, widely used in various industries. PP is known for its low moisture absorption, and recyclability, making it an excellent chois for household products

General information

  • PP is commonly used to make dishes and storage containers
  • PP offers a high melting point
  • PP is resistant to a wide range of solivents
  • PP offers an excellent balance of wight to strength ratio
  • PP offers many industry specific blends
  • PP is available in an array of color options

Mechanical properties

  • Yield Strength                                                             25-40
  • Elongation at Break                                                  (%) 100-600
  • Hardness Rockwell                                                    R50-R115
  • Impact Strength                                                        2.0-10 ft.-lbs/in
  • Tensile Strength                                                        4,300-7200 psi
Polycarbonate Materials

      Polycarbonates (PC) are a group of thermoplastic polymers containing  carbonate groups in their chemical structures. Polycarbonates offer excellent impact resistance, excellent electrical insulation, with heat-resistant and flame-retardant properties.

General information

  • Polycarbonate is excellent option for any translucent design
  • Polycarbonate offers excellent impact resistance
  • Polycarbonate is resistant to UV light damage
  • Polycarbonate is a mid cost material, offering fast lead time.
  • Special grades include performance grade Lexan, Cycoloys.
  • Colors include clear, tinted clears, as well as opaque colors.
  •  

Mechanical properties

  • Coefficient of Friction 0.20
  • Flexural Modulus 345,000-400,000 psi
  • Hardness Rockwell R55-R60
  • Impact Strength 2.2 ft.-lbs/in
  • Tensile Strength 9800 psi
Ultem Materials

Ultem the ultimate high-performance plastic. With its exceptional strength, heat resistance, and chemical resistance, Ultem is an excellent material for demanding applications.

General information

  • Ultem is expensive usually saved for critical components
  • Ultem offers excellent impact resistance
  • Ultem is resistant to ignition, excellent for FR applications
  • Ultem maintains dimensional stability in demanding environments
  • Special grades include performance grade Lexan, Cycoloys.
  • Biocompatibility, allows for multiple sterilization processes

Mechanical properties

  • Tensile strength at Yield                                           70-100
  • High Temperature / Melting point
  • Hardness Rockwell                                                      R120-R122
  • Impact Strength                                                           10+ ft lbs/in
  • Tensile Strength                                                           14,0000 ps
Ultem Materials

PVC exceptional durability, flexibility, and chemical resistance, PVC plastics is the go-to material for various applications. PVC affordability, and ease of processing make it a cost-effective option, without compromising quality. 

General information

  • PVC is best used for pipes, window frames, signage, and watercraft
  • PVC offers exceptional durability, weathering, and corrosion resistance
  • PVC can be formulated for FR applications
  • PVC is a low cost material, offering fast lead time.
  • Colors include clear, tinted clears, as well as opaque colors.

Mechanical properties

  • Tensile Strength, yield (Mpa)                                   45-60 
  • Elongation at Break                                                     10-50%
  • Hardness                                                                         75-90D
  • Impact Strength                                                           1.0-1.5ft.-lbs/in
  • Tensile Strength                                                            6500-8500 Psi